Acerios — plasma surface cleaning system for pre-weld treatment
Country: Austria · Model: Acerios
The Acerios system cleans and activates surfaces with hot active atmospheric pressure plasma (APP) at temperatures of up to 1000 °C, without melting the base material. It locally removes oils, greases, liquids, fibres and thin coatings before welding, bonding or coating in the automotive industry and lightweight construction.
- Technology
- hot active atmospheric pressure plasma
- Flame length
- 15–20 mm
- Plasma temperature
- up to 1000 °C
- Treatment speed
- from 6 m/min
Technical specifications
| Technology | hot active atmospheric pressure plasma |
|---|---|
| Flame length | 15–20 mm |
| Plasma temperature | up to 1000 °C |
| Treatment speed | from 6 m/min |
| Integration | robots of any make, inline integration |
| Materials | metals, as well as glass and ceramics |
| Customs codes (for reference) | |
| HS code | 8543.70 |
| UKTZED code (Ukraine) | 8543709000 |
| CN code (EU) | 85437090 |
Specifications are taken from the manufacturer’s technical documentation. Updated . Customs codes are for reference only; the final code is determined at customs declaration for the specific model.
Description
A plasma flame of stable length, about 15–20 mm, is guided automatically over the surface, and organic contamination is removed by pyrolysis and plasma treatment. The structure of the base material does not change after treatment, and the surface is additionally activated. The technology works with metals, glass and ceramics without liquid chemicals, and on aluminium it removes layers of moisture and dirt above the oxide film. The process is programmed precisely, so only the required zone is cleaned rather than the whole part, and without the dust of grinding or priming. The system is installed inline, connects to robots of any make through a standard industrial interface and has a compact torch with good access.
How to choose
The Acerios is appropriate where wet chemical cleaning or grinding needs to be removed from the line or where the part is contaminated only locally. It is integrated equally well into systems where the part is moved and where the torch is moved. Low consumption of media, low wear and simple setup give a stable process in serial production. Application examples include Audi AG in Neckarsulm, where cleaning costs were reduced without loss of quality.
Request a price and lead time
Acerios — plasma surface cleaning system for pre-weld treatment. We reply within one business day.
Or email office@usk.ua or call +38 (044) 339-50-20.
FAQ
Does the Acerios plasma melt the base metal?
No, the plasma temperature reaches 1000 °C, but the material is only cleaned and its structure remains the same.
What materials can be cleaned with the Acerios system?
Metals, including aluminium, as well as non-metallic surfaces such as glass and ceramics. The system works even with non-conductive materials.
At what speed does the Acerios treat a surface?
From 6 m/min; the exact value depends on the material and the degree of contamination.
How does plasma cleaning differ from washing with chemicals?
It needs no washing additives or liquid chemicals, uses little energy and media, and cleans only the required zone of the part.
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Need a price, lead time or replacement?
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