Cladding (Compact Cladding Cell, ETR-S, ETR Ultimate) — cladding machines
Country: Austria · Model: Compact Cladding Cell / ETR-S / ETR Ultimate
Cladding of special alloys onto parts that fail from chemical environments, abrasive wear and corrosion is carried out by automated machines of the Cladding line. The most compact of them, the Compact Cladding Cell, processes parts up to 1 m in outer diameter and up to 1.4 m in height (optionally 1.9 m). Typical products are risers and valves in the oil and gas industry and membrane walls of boilers in power plants and waste incineration plants.
- Processes
- TIG with hot wire, SpeedClad 2.0
- Compact Cladding Cell
- outer Ø up to 1 m, height up to 1.4 (1.9) m, bore depth up to 1 m
- ETR-S
- synchronized axes, 3D part position detection
- ETR Ultimate
- on a motorized track, multi-station operation
Technical specifications
| Processes | TIG with hot wire, SpeedClad 2.0 |
|---|---|
| Compact Cladding Cell | outer Ø up to 1 m, height up to 1.4 (1.9) m, bore depth up to 1 m |
| ETR-S | synchronized axes, 3D part position detection |
| ETR Ultimate | on a motorized track, multi-station operation |
| Control | HMI-T21, 21″ touch panel |
| Customs codes (for reference) | |
| HS code | 8515.31 |
| UKTZED code (Ukraine) | 8515310000 |
| CN code (EU) | 85153100 |
Specifications are taken from the manufacturer’s technical documentation. Updated . Customs codes are for reference only; the final code is determined at customs declaration for the specific model.
Description
All components of the Compact Cladding Cell are mounted on one frame, so commissioning is shorter and the machine can be moved. High-precision axes make it possible to clad bores of different geometry up to 1 m deep with TIG hot wire and SpeedClad 2.0 processes. The torches are quick-change, the spool holder is at operator level, and the sources stand on skids. ETR-S has synchronized axes for complex shapes, automatically detects the position of the part in 3D space and noticeably shortens setup. ETR Ultimate on a motorized track clads and joins parts of complex shape without repositioning, with an extended working area and fully automatic multi-station operation. The Conventional Cladding System has precise torch guidance, adjustable positioning and a motorized torch tilt axis up to 90°. All machines are controlled by the HMI-T21 with a 21″ touch panel, centralized component control and a multi-user mode.
How to choose
The choice depends on the shape and size of the part. Bores and bodies of revolution up to 1 m in diameter are covered by the Compact Cladding Cell, parts of complex shape in arbitrary position by ETR-S, and large products and several stations without repositioning by ETR Ultimate. The process is chosen according to the layer requirement, since SpeedClad 2.0, according to the manufacturer, gives up to three times higher productivity than ordinary TIG hot wire cladding, and CMT, because of its low heat input, reduces mixing of base and filler metal by up to 75 %.
Request a price and lead time
Cladding (Compact Cladding Cell, ETR-S, ETR Ultimate) — cladding machines. We reply within one business day.
Or email office@usk.ua or call +38 (044) 339-50-20.
FAQ
How much faster is SpeedClad 2.0 than TIG hot wire cladding?
According to the manufacturer, the deposition rate of SpeedClad 2.0 is up to three times higher than that of ordinary TIG with hot wire. The process is compatible with all machines of the line.
What part sizes does the Compact Cladding Cell accept?
Outer diameter up to 1 m, height up to 1.4 m or optionally 1.9 m, bore depth for cladding up to 1 m.
Can cladding be done with the CMT process?
Yes, CMT is used for cladding, and because of its low heat input it reduces mixing of base and filler metal by up to 75 %.
Can the cladding process be monitored with a camera?
Yes, the cladding process can be observed and monitored with the ArcView camera, and parameters can be set on the HMI-T21 panel.
Similar products
iQ 1500 / iQ 3000 / iQ 4500iQ 1500 / iQ 3000 / iQ 4500 high-precision plasma systems 20–450 A for CNC cutting
Smart Focus 130 / 200 / 300 / 400Smart Focus 130 / 200 / 300 / 400 plasma systems 35–400 A for machine cutting
SmartSYNCPlasma torches with RFID for Powermax SYNC
Duramax / Duramax Lock / Duramax HyampPlasma torches for PowermaxREQUEST
Need a price, lead time or replacement?
Send us a request and we will confirm the configuration, lead time and delivery terms. We reply by email.