Ukrainian Components WarehouseA USK project
UKRSKINDUSTRIAL COMPONENTS

WELDING AND CUTTING EQUIPMENT

TS 34 closed head for welding tubes to a tubesheet without filler

TS 34 is a closed welding head with a gas chamber for orbital welding of tube-to-tubesheet joints without filler wire. It takes tubes with an inside diameter from 10 mm and an outside diameter up to 33.7 mm. The head is made for heat exchangers, condensers and equipment of the chemical and power industries.

Tube inside diameter
from 10 mm
Tube outside diameter
up to 33.7 mm
Joints
flush, recessed up to 1 mm, protruding up to 0.5 mm
Process
TIG without filler, gas chamber

Technical specifications

Tube inside diameterfrom 10 mm
Tube outside diameterup to 33.7 mm
Jointsflush, recessed up to 1 mm, protruding up to 0.5 mm
ProcessTIG without filler, gas chamber
Weight3.8 kg

Specifications are taken from the manufacturer’s technical documentation. Updated .

Description

The head is intended for fusion welding of the ends of tubes that are flush or slightly recessed in the sheet, made of titanium, Inconel and other materials sensitive to oxidation. The torch rotates without limit, and the current, shielding gas and coolant are supplied through a rotating manifold, so the cable does not twist. In the tube the head is centered by an expanding mandrel for any inside diameter, with a manual or optionally pneumatic clamp. The purge gas chamber with laminar diffusion gives welding without oxidation. Welding speed, constant or pulsed, is held by a closed loop, an encoder runs the program by position, and the return function puts the electrode into the starting position by itself. The control panel is built into the handle. The current is up to 120 A, the duty cycle is 120 A/75 %, the weight without cable is 3.8 kg, and the cable is 9 m.

How to choose

The head is suitable when the tube has an inside diameter of at least 10 mm and an outside diameter of at most 33.7 mm, with other sizes on request. The joints can be flush, recessed up to 1 mm, protruding up to 0.5 mm, in the internal bore, with a back sheet, and nozzles on headers. It is powered by the sources P4 (170 A, single-phase), P6 (300 A) and the earlier PS 164-2. If filler wire or tubes up to 75 mm are needed, look at TS 8/75. One operator can run two or three heads, and according to user feedback productivity grows by more than a third.

Request a price and lead time

TS 34 closed head for welding tubes to a tubesheet without filler. We reply within one business day.

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Or email office@usk.ua or call +38 (044) 339-50-20.

FAQ

What tubes can be welded with the TS 34 head?

With an inside diameter from 10 mm and an outside diameter up to 33.7 mm, other sizes on request.

Is filler wire needed for TS 34?

No, the head welds without filler, and the tube ends are fused. For filler wire there are open heads.

Which sources does TS 34 work with?

With P4 for 170 A, P6 for 300 A and the earlier PS 164-2.

What is the maximum permitted tube recess?

A tube recessed up to 1 mm or protruding up to 0.5 mm.

Does the cable twist when the torch rotates?

No, the current, gas and coolant are supplied through a rotating manifold, and the torch rotates without limit.

REQUEST

Need a price, lead time or replacement?

Send us a request and we will confirm the configuration, lead time and delivery terms. We reply by email.

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