robotic welding systems (Smart Robotic Welding)

robotic welding systems (Smart Robotic Welding)

Country: Austria · Model: Smart Robotic Welding

Under the Smart Robotic Welding brand, the manufacturer designs and supplies robotic welding systems in which a robot guides the torch precisely along the seam and the parameters of every weld are documented. Offline programming and autonomy make such a system economical even for batches of one part. Customers come from automotive, mechanical engineering, power engineering, and measuring, control and medical equipment.

Composition: partner robots, TPS/i/iWave sources, torches, positioners, tooling
Processes: MIG/MAG (CMT, PMC, LSC), TIG, plasma
Software: Pathfinder offline programming, HMI Cockpit, WeldCube Premium
Sensors: seam tracking and weld monitoring

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Technical specifications

Customs codes (for reference)
Composition	partner robots, TPS/i/iWave sources, torches, positioners, tooling
Processes	MIG/MAG (CMT, PMC, LSC), TIG, plasma
Software	Pathfinder offline programming, HMI Cockpit, WeldCube Premium
Sensors	seam tracking and weld monitoring
Batches	from single products to series
HS code	8515.31
UKTZED code (Ukraine)	8515310000
CN code (EU)	85153100

Specifications are taken from the manufacturer’s technical documentation. Updated 11/06/2026. Customs codes are for reference only; the final code is determined at customs declaration for the specific model.

Description

The system is considered as a whole, from handling the part to the welding process. The centre of the system is the source, for example TPS/i Robotics, which is quickly set up via high-speed buses, works with CMT, PMC and LSC and has the WireSense, TeachMode, TouchSense and SeamTracking assistants. The wire feeders are synchronized with the process and move the wire forward and back in the millisecond range; Push is used for short hose packs, Push-Pull for long ones, both with edge detection and seam tracking sensors. The hose pack must be mechanically durable and flexible in order to supply wire, current and cooling without failures. Robotic torches are accurate in TCP, modular in lengths and angles, have gas or water cooling and collision protection. HMI Cockpit shows machine data, and WeldCube Premium stores the parameters of every weld.

How to choose

A typical task is covered by systems built from a modular set of proven components from the manufacturer and technology partners (software, robots, sensors, controls, tooling). Complex geometry, integrated part handling, special materials or a tight cycle time require an individual system. The project runs from engineering, a feasibility study and welding trials in the technology centre to project management, commissioning with training, remote and on-site service, and calibration. For small series without a robot programming specialist, the CWC cobot cells are worth a look.

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FAQ

Does robotic welding pay off for small batches?

The manufacturer positions its systems as economical even for batches of one part. This is achieved through offline programming in Pathfinder and the autonomy of the systems.

Which welding processes do the robotic systems support?

MIG/MAG with CMT, PMC and LSC packages, TIG and plasma welding. The sources are TPS/i or iWave.

What does the Pathfinder software do?

It is offline programming on a digital twin of the cell. The software simulates welding sequences, finds axis limits and singularities itself, and calculates approach points and paths.

Is staff training included in the delivery of the system?

Yes, commissioning is carried out with training. Remote and on-site service and calibration are available afterwards.