PolyClad vertical TIG/TIGer cladding machines for flanges, valves and rotating parts
Country: · Model: PolyClad
PolyClad are vertical machines for anti-corrosion cladding of the inner and outer surfaces of flanges, valve bodies, elbows and headers. They work with TIG processes with cold and hot wire, plasma and TIGer. The range has been made since 2018 for the oil and gas, petrochemical and power industries.
- Versions
- 3C — part on a rotary table; SPX — stationary part, endlessly rotating manifold head
- Processes
- TIG CW/HW, TIGer
- Composition
- column-and-boom, X/Y slides, cladding lance, CNC
Technical specifications
| Versions | 3C — part on a rotary table; SPX — stationary part, endlessly rotating manifold head |
|---|---|
| Processes | TIG CW/HW, TIGer |
| Composition | column-and-boom, X/Y slides, cladding lance, CNC |
Specifications are taken from the manufacturer’s technical documentation. Updated .
Description
The 3C machine, that is, Compact Cladding Center, is intended for rotating parts. The part stands on a rotary table, and the lance with X/Y positioning slides is fixed at the end of the column-and-boom. For stationary symmetrical parts there is a machine with the SPX head, which rotates the torch endlessly and centers it by itself while the part stands still. The first SPX TIGer system with CNC was presented in 2015. The website also mentions Polyclad C&B, Polyclad Easy and Polyclad SPX TIGer. Control comes from the PC series sources with a multi-axis controller, and the HD WDR video system analyzes the condition of the electrode and the wire tip, so one operator can run several heads. According to the manufacturer, TIGer gives a layer of 1.5–3.5 mm with dilution of about 12 % in the first layer and 1.5–2 % from the second, a deposition rate of 2.5–6 kg/h and a cost per kilogram of metal that is 20–50 % lower.
How to choose
The type of machine depends on the part. 3C suits most cylindrical and round products, and SPX is for stationary symmetrical parts that cannot be rotated. The process is chosen according to the task. TIG with cold or hot wire works in all positions, and TIGer is needed for high productivity, with ordinary argon being enough. The torches and lances themselves for these machines are described separately as TIGer and TIG HW.
Request a price and lead time
PolyClad vertical TIG/TIGer cladding machines for flanges, valves and rotating parts. We reply within one business day.
Or email office@usk.ua or call +38 (044) 339-50-20.
FAQ
Which machine should be chosen for a stationary part?
The machine with the endlessly rotating manifold head SPX, which centers the torch by itself while the part stands still.
What parts are clad on PolyClad?
Flanges, valve bodies, elbows, headers and other axisymmetric parts, inside and outside.
Which cladding processes are supported?
TIG with cold and hot wire in all positions, plasma and TIGer.
Since what year is PolyClad made?
The PolyClad range has been made since 2018.
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